BEARING FAILURE ANALYSIS

BEARING FAILURE ANALYSIS

TIME

0900 – 1000

TOPICS

Pre-assessment of the subject knowledge
Major time / minor time | concepts
Reactive & proactive approaches towards work

1000 – 1100

Recognize key accountabilities & tasks
Being aware of the impact of your work at org.
Brainstorming / questions & answers

1100 – 1200

What is a monkey / identification of monkeys
What is the process / the monkey process
Brainstorming / questions & answers

1200 – 1300

Managing other people’s monkeys
How do we prioritise tasks and objectives
Brainstorming / questions & answers

TIME

1400 – 1500

TOPICS

Day plan / month plan / year plan
Low productivity tasks / high productivity tasks
Brainstorming / questions & answers

1500 – 1600

Short time objectives / long time objectives
Value addition through your task management
Brainstorming / questions & answers

1600 – 1630

Being productive manager at work
How to delegate effectively and be a LEADER.
Brainstorming / activities / discussion

1630 – 1700

Managing other people’s monkeys
How do we prioritise tasks and objectives
Brainstorming / questions & answers

TIME TOPICS TIME TOPICS
0900 – 1000 Pre-assessment of the subject knowledge
Introduction to root cause failure analysis
Brainstorming / questions & answers
1400 – 1500 Moisture, frictional & fretting corrosion failures
Causes, remedies and recommendations.
Brainstorming / questions & answers
1000 – 1100 Normal load path patchers / observations
Abnormal load path patterns . Observations
Brainstorming / questions & answers
1500 – 1600 Electric erosion, plastic deformation failures
Causes, remedies and recommendations.
Brainstorming / questions & answers
1100 – 1200 Surface initiated & sub-surface initiated fatigue
Causes, remedies and recommendations.
Brainstorming / questions & answers
1600 – 1630 Fracture / cracking – failures
Causes, remedies and recommendations.
Technical / failure report writing
1200 – 1300 Adhesive & Abrasive wear – failures
Causes, remedies and recommendations.
Brainstorming / questions & answers
1630 – 1700 Brainstorming / questions & answers
Conducting Post Test / final training evaluation
Participants Feedback / Certificate distribution

COURSE OVERVIEW

In this course participants will get an advance understanding of the functions of bearings in relation to rotating equipment, its installation, its performance, major signals/symptoms of failure and principles & practices of predictive maintenance. Participants will use the knowledge gained in this course to: minimize bearing failures in equipment thus reducing downtime and cost; perform regular preventive maintenance on equipments; and quickly respond to bearing-related equipment and system failures. The course discusses the modes of bearing failures in equipment’s root cause analysis, how to check root cause and what methods available to eliminate them to not occur in the future again. This course will help participants to improve the performance of rolling element bearings in all applications.

COURSE BENEFITS

Participants are going to get following learning benefits by attending this training course.
‣ They will be able to understand the common bearing failures and their causes and remedies.
‣ After attending this session, they will be able to run analysis & conduct RCFA of any damaged / failed
bearing independently without any support of external consultant.
‣ They will learn the technical terminology to write correct bearing failure analysis reports.

WHO SHOULD ATTEND

This training program is specially designed for following professionals to attend and acquire new skills to grow in their career.
‣ Condition monitoring technicians and engineers
‣ Rotating equipment, maintenance and reliability engineers
‣ Maintenance personnel & supervisors
‣ Workshop supervisors
‣ Maintenance engineers
‣ Assistant Managers / Mechanicals